360 G Telescopic loaders can operate for up to 24 hours in three-shift operation

What ensures safety and efficiency in biomass handling?

Efficient and safe processes are crucial in biomass utilization. With the collaboration of GAP and its Italian distribution partner Cesaro Mac Import, the new SENNEBOGEN 360 G telescopic handler has been developed from prototype to series production. GAP is part of the Piantoni Group, operates a fleet of over 780 machines, and specializes in logistics and material handling processes across various industries.

“It’s the machine we wanted and that we helped develop.”

 

“We always say with a certain pride: It’s the machine we wanted and that we helped develop, ” explains Alberto Gallini, Head of GAP Service. The company was involved in the testing from the very beginning. Together with SENNEBOGEN and Cesaro , numerous detailed improvements were tested, implemented , and incorporated into series production. “We noted ten points for improvement on the prototype, and in the end, all of them were implemented. That’s real added value,” says Gallini.

 

Energy efficiency, throughput and CO₂ balance

GAP operates several biomass processing plants in northern Italy, where organic waste is converted into energy. Machine performance plays a crucial role here: every movement determines energy efficiency, throughput, and CO₂ balance. “We wanted a machine specifically designed for this process,” explains Gallini. “The 360 ​​G is not only powerful but also economical, directly supporting our sustainability strategy .”

 

In the biomass storage facility in Finale Emilia, the 360 ​​G operates up to 24 hours a day in three shifts. It handles the loading and unloading of organic material, feeds conveyor lines , and compacts bulk materials in containers. Thanks to its Z-bar linkage, it can effortlessly pick up compacted material. The geometry of the boom, combined with the loading arm, allows the telescopic handler to achieve up to 20% higher container density. This reduces transport journeys, energy consumption , and emissions, directly contributing to CO₂ reduction throughout the entire process chain.

Safety and efficiency at a glance

Safety and efficiency in biomass utilization result from the interplay of several factors:

Optimal view The cabin, which can be raised to eye level of 4.25 m, offers a 360° view of the work area, important when loading, unloading or compacting biomass.
Stable construction: The robust construction ensures smooth movements and high stability, even under continuous load.
Quick tool change: Different attachments can be changed quickly, which reduces downtime.
Sensitive hydraulics: The control system enables precise work and increases productivity .
Ergonomic workplace:

The comfortable cabin increases driver  concentration and safety .

Marcello Cannavacciuolo, Supervisor at GAP, describes it as follows: “I feel absolutely safe in this telescopic handler. Every movement is precise and stable – the telescopic handler gives me confidence.”

High responsiveness in continuous operation

The 360 ​​G operates almost around the clock in biomass processing. The quick change of attachments and the sensitive hydraulics ensure short cycle times and high efficiency. “The telescopic handler reacts quickly, is powerful and extremely stable, perfectly tailored to our requirements,” summarizes Cannavacciuolo.

 

The 360 ​​G also impresses compared to conventional wheel loaders. “If I have to choose between a wheel loader and the 360 ​​G, I always choose the 360 ​​G,” says Gallini. “The telescopic boom, the elevating cab , and the versatility make all the difference. The stability is outstanding, and working with it feels natural.”

 

“You buy the service first, then the machine.”

 

The success of the 360 ​​G speaks for itself: “Our drivers don’t even want to use the other machines anymore,” says Gallini. “Two more 360 ​​Gs have already been ordered; we will gradually convert the fleet.” GAP is thus pursuing a clear strategy: machines developed from practical experience offer the greatest long-term benefits. “You buy the service first, then the machine, and if both are right, you stick with it,” Gallini summarizes.

This shows that safety and efficiency in biomass utilization depend directly on clarity, stability, ergonomics and reliability , key building blocks for sustainable processes in the circular economy.

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